0102030405
Ƙirƙirar Alloy na Musamman: Magani Mai Daidaito ga Masana'antu Masu Muhimmanci
Inconel 718 Babban Zafin Jiki
Sarkin Ayyukan Muhalli Mai Tsanani
Na'urar Inconel 718 mai yawan zafin jiki tana ba da aiki mai kyau a cikin mawuyacin yanayi, tare da ƙayyadaddun kayan samarwa na faranti 0.5-50mm waɗanda suka dace da ƙa'idodin AMS 5596. Babban ƙimar sa tana cikin kiyaye babban ƙarfi a cikin cikakken kewayon zafin jiki na -196℃ zuwa 700℃, tare da haɗa juriyar hana tarkace, juriyar iskar shaka, da juriyar tsatsa - wanda hakan ya sa ya dace da aikace-aikacen muhalli mai tsauri.
Muhimman Halaye:
● Ƙarfin zafin jiki mai yawa: Ƙarfin tauri > 950MPa a 700℃, yana tabbatar da kwanciyar hankali a cikin yanayi mai zafi kamar tsarin injinan sararin samaniya
● Juriyar Tsatsa: Yana jure wa tsatsa H₂S/Cl⁻ (ƙimar PREN ≥35), ya dace da yanayi masu tsauri kamar sarrafa sinadarai
● Daidaitawar tsari: Ana iya waldawa/gyara zafi don ƙarfafawa, yana ba da damar walda laser na Inconel 718 don abubuwan da ke cikin sararin samaniya
Amfanin Sarrafawa:
● Yanke laser na Inconel 718 tare da ingantaccen rabon iskar gas (He+Ar cakuda) don kera sassan sararin samaniya daidai
● Rufe injin tsotsar ruwa (980℃×1h) don rage damuwa a cikin abubuwan haɗin ƙarfe na Inconel 718, mai mahimmanci don kwanciyar hankali na bututun roka
● Walda ta laser ta Inconel 718 don haɗa sassa masu jure zafi mai yawa kamar zoben turbine
Akwatin Gargajiya: Zoben injin Aero turbine
Sarrafawa: Yanke laser na Inconel 718 → Tsarin thermoforming → Taurare tsufa → gogewar lantarki
Fifiko:
● Rage nauyi kashi 40% idan aka kwatanta da sassan ƙarfe na gargajiya, wanda ya dace da rage nauyin jiragen sama
● Gwaje-gwajen girgizar zafi 3000 (1100℃⇄ kashewar ruwa) suna tabbatar da dorewar zafin jiki mai yawa na Inconel 718
● Ya bi takardar shaidar jiragen sama ta AS9100D don ƙa'idodin tsaron sararin samaniya
Aikace-aikacen Masana'antu:
Abubuwan da aka haɗa da bututun roka na Inconel 718 da aka haɗa da laser, bawuloli na makamashin nukiliya na Inconel 718 da aka yi wa magani da zafi, sassan tukunyar jirgi na Inconel 718 masu matuƙar mahimmanci—duk suna amfani da ƙarfin muhallinsa mai tsanani.
Na'urar Inconel 718 mai yawan zafin jiki tana ba da aiki mai kyau a cikin mawuyacin yanayi, tare da ƙayyadaddun kayan samarwa na faranti 0.5-50mm waɗanda suka dace da ƙa'idodin AMS 5596. Babban ƙimar sa tana cikin kiyaye babban ƙarfi a cikin cikakken kewayon zafin jiki na -196℃ zuwa 700℃, tare da haɗa juriyar hana tarkace, juriyar iskar shaka, da juriyar tsatsa - wanda hakan ya sa ya dace da aikace-aikacen muhalli mai tsauri.
Muhimman Halaye:
● Ƙarfin zafin jiki mai yawa: Ƙarfin tauri > 950MPa a 700℃, yana tabbatar da kwanciyar hankali a cikin yanayi mai zafi kamar tsarin injinan sararin samaniya
● Juriyar Tsatsa: Yana jure wa tsatsa H₂S/Cl⁻ (ƙimar PREN ≥35), ya dace da yanayi masu tsauri kamar sarrafa sinadarai
● Daidaitawar tsari: Ana iya waldawa/gyara zafi don ƙarfafawa, yana ba da damar walda laser na Inconel 718 don abubuwan da ke cikin sararin samaniya
Amfanin Sarrafawa:
● Yanke laser na Inconel 718 tare da ingantaccen rabon iskar gas (He+Ar cakuda) don kera sassan sararin samaniya daidai
● Rufe injin tsotsar ruwa (980℃×1h) don rage damuwa a cikin abubuwan haɗin ƙarfe na Inconel 718, mai mahimmanci don kwanciyar hankali na bututun roka
● Walda ta laser ta Inconel 718 don haɗa sassa masu jure zafi mai yawa kamar zoben turbine
Akwatin Gargajiya: Zoben injin Aero turbine
Sarrafawa: Yanke laser na Inconel 718 → Tsarin thermoforming → Taurare tsufa → gogewar lantarki
Fifiko:
● Rage nauyi kashi 40% idan aka kwatanta da sassan ƙarfe na gargajiya, wanda ya dace da rage nauyin jiragen sama
● Gwaje-gwajen girgizar zafi 3000 (1100℃⇄ kashewar ruwa) suna tabbatar da dorewar zafin jiki mai yawa na Inconel 718
● Ya bi takardar shaidar jiragen sama ta AS9100D don ƙa'idodin tsaron sararin samaniya
Aikace-aikacen Masana'antu:
Abubuwan da aka haɗa da bututun roka na Inconel 718 da aka haɗa da laser, bawuloli na makamashin nukiliya na Inconel 718 da aka yi wa magani da zafi, sassan tukunyar jirgi na Inconel 718 masu matuƙar mahimmanci—duk suna amfani da ƙarfin muhallinsa mai tsanani.
TC4 Titanium Alloy (Ti-6Al-4V)
Zakaran Ƙarfi na Musamman
An yi amfani da ƙarfen titanium na Mingli (Ti-6Al-4V) wajen kera ƙarfen titanium na Mingli (Ti-6Al-4V) a matsayin ƙarfe mai ƙarfi, wanda ake samu a cikin faranti 0.8-30mm waɗanda suka yi daidai da ASTM B265 Gr5. Babban darajarsa tana cikin ƙarfi = ƙarfe / nauyi = aluminum + biocompatibility, wanda hakan ya sa ya zama ƙarfen titanium na TC4 da aka fi so don aikace-aikacen likita / sararin samaniya.
Muhimman Halaye:
● Ƙarfi na musamman: 260 MPa·cm³/g (sau 1.8 na ƙarfe), cikakke ne ga sassan jiragen sama na titanium alloy na TC4
● Daidawa da Halitta: Ya yi daidai da ƙa'idar ISO 5832-2, wanda ya dace da dasawar likitanci ta titanium ta TC4
● Juriyar tsatsa: Shekaru 100 babu tsatsa a cikin ruwan teku, ya dace da sassan na'urar gano teku mai zurfi ta TC4
Amfanin Sarrafawa:
● Yanke laser na ƙarfe na titanium TC4 tare da kariyar nitrogen don ƙera dashen likitanci daidai gwargwado
● Ginawa mai zafi (760±10℃) don ƙirƙirar ɓangaren sararin samaniya na titanium na TC4
● Walda argon arc na injin tsabtace iska don sassan ƙarfe titanium na TC4 tare da porosity
Akwatin Gargajiya: Tushen femur na wucin gadi don haɗin gwiwa na hip
Sarrafawa: TC4 titanium daidaitacce don ƙirƙirar → Niƙa CNC → Yanke yashi da kuma lalata acid
Fifiko:
● Rayuwar gajiya> zagayowar miliyan 10, tabbatar da dorewar dashen maganin titanium na TC4
● Ƙananan ramukan haɗin ƙashi na saman (200-500μm) don nasarar dasa ƙarfen ƙarfe na titanium na TC4
● Na wuce takardar shaidar na'urar FDA Class III don aikace-aikacen likitancin titanium na TC4
Aikace-aikacen Masana'antu:
Sassan na'urar gano teku mai zurfi ta TC4 da aka yi da injin CNC, kawunan ƙungiyar golf ta titanium ta TC4 da aka ƙera, kayan aikin injin yaƙi na titanium na TC4 da aka haɗa da walda—duk sun dogara ne akan takamaiman ƙarfinsa.
An yi amfani da ƙarfen titanium na Mingli (Ti-6Al-4V) wajen kera ƙarfen titanium na Mingli (Ti-6Al-4V) a matsayin ƙarfe mai ƙarfi, wanda ake samu a cikin faranti 0.8-30mm waɗanda suka yi daidai da ASTM B265 Gr5. Babban darajarsa tana cikin ƙarfi = ƙarfe / nauyi = aluminum + biocompatibility, wanda hakan ya sa ya zama ƙarfen titanium na TC4 da aka fi so don aikace-aikacen likita / sararin samaniya.
Muhimman Halaye:
● Ƙarfi na musamman: 260 MPa·cm³/g (sau 1.8 na ƙarfe), cikakke ne ga sassan jiragen sama na titanium alloy na TC4
● Daidawa da Halitta: Ya yi daidai da ƙa'idar ISO 5832-2, wanda ya dace da dasawar likitanci ta titanium ta TC4
● Juriyar tsatsa: Shekaru 100 babu tsatsa a cikin ruwan teku, ya dace da sassan na'urar gano teku mai zurfi ta TC4
Amfanin Sarrafawa:
● Yanke laser na ƙarfe na titanium TC4 tare da kariyar nitrogen don ƙera dashen likitanci daidai gwargwado
● Ginawa mai zafi (760±10℃) don ƙirƙirar ɓangaren sararin samaniya na titanium na TC4
● Walda argon arc na injin tsabtace iska don sassan ƙarfe titanium na TC4 tare da porosity
Akwatin Gargajiya: Tushen femur na wucin gadi don haɗin gwiwa na hip
Sarrafawa: TC4 titanium daidaitacce don ƙirƙirar → Niƙa CNC → Yanke yashi da kuma lalata acid
Fifiko:
● Rayuwar gajiya> zagayowar miliyan 10, tabbatar da dorewar dashen maganin titanium na TC4
● Ƙananan ramukan haɗin ƙashi na saman (200-500μm) don nasarar dasa ƙarfen ƙarfe na titanium na TC4
● Na wuce takardar shaidar na'urar FDA Class III don aikace-aikacen likitancin titanium na TC4
Aikace-aikacen Masana'antu:
Sassan na'urar gano teku mai zurfi ta TC4 da aka yi da injin CNC, kawunan ƙungiyar golf ta titanium ta TC4 da aka ƙera, kayan aikin injin yaƙi na titanium na TC4 da aka haɗa da walda—duk sun dogara ne akan takamaiman ƙarfinsa.
Karfe Mai Juriya Ga Nauyi na NM400
Garkuwa Mai Juriya da Tasiri
Karfe mai jure lalacewa na NM400 na Mingli ya yi fice wajen jure wa buguwa da gogewa, tare da faranti masu tsayin mm 6-100 da suka dace da EN 15272-400. Babban darajarsa tana cikin taurin saman HB400+ na tsakiya, wanda hakan ya sa ƙarfen NM400 ya fi ƙarfin lalacewa sau uku fiye da ƙarfen manganese.
Muhimman Halaye:
● Tsarin tauri: HB400→core HB220, ya dace da sassan hakar ma'adinai masu jure lalacewa na NM400
● Ma'aunin lalacewa: ● Ƙarfin aiki: Ceq ≤0.45, yana ba da damar yanke ƙarfe na NM400 na CNC don sassa na musamman na lalacewa
Amfanin Sarrafawa:
● Yanke laser na ƙarfe mai jure lalacewa na NM400 don ƙera layin murƙushewa daidai
● Walda mai zafi (150℃) don sassan ƙarfe na NM400 don hana fashewa da sanyi a cikin kayan aikin haƙar ma'adinai
● Walda mai kariya daga iskar gas ta CO2 don sassan ƙarfe na NM400 tare da ƙarancin lalacewa
Akwatin Gargajiya: Layin niƙa ma'adinai
Sarrafawa: Yanke laser na ƙarfe na NM400 na CNC → latsawa → ƙarfafa walda → daidaita matakin
Fifiko:
● Tsawon watanni 18 na aiki (idan aka kwatanta da watanni 3 na ƙarfe na yau da kullun), yana tabbatar da juriyar lalacewa ta NM400
● Juriyar tasiri> 24J a -20℃, yana tabbatar da dorewar sashin hakar ƙarfe na NM400
● Ya yi daidai da GB/T 24186 don takardar shaidar ƙarfe mai jure lalacewa ta NM400
Aikace-aikacen Masana'antu:
Ruwan haɗaɗɗen siminti na NM400 da aka yanke da laser, akwatunan ɗaukar kaya na motar ƙasa ta NM400 da aka haɗa da walda, da bututun kwal na NM400 da aka ƙera musamman—duk suna amfani da ƙarfinsa da juriyarsa ga lalacewa.
Karfe mai jure lalacewa na NM400 na Mingli ya yi fice wajen jure wa buguwa da gogewa, tare da faranti masu tsayin mm 6-100 da suka dace da EN 15272-400. Babban darajarsa tana cikin taurin saman HB400+ na tsakiya, wanda hakan ya sa ƙarfen NM400 ya fi ƙarfin lalacewa sau uku fiye da ƙarfen manganese.
Muhimman Halaye:
● Tsarin tauri: HB400→core HB220, ya dace da sassan hakar ma'adinai masu jure lalacewa na NM400
● Ma'aunin lalacewa: ● Ƙarfin aiki: Ceq ≤0.45, yana ba da damar yanke ƙarfe na NM400 na CNC don sassa na musamman na lalacewa
Amfanin Sarrafawa:
● Yanke laser na ƙarfe mai jure lalacewa na NM400 don ƙera layin murƙushewa daidai
● Walda mai zafi (150℃) don sassan ƙarfe na NM400 don hana fashewa da sanyi a cikin kayan aikin haƙar ma'adinai
● Walda mai kariya daga iskar gas ta CO2 don sassan ƙarfe na NM400 tare da ƙarancin lalacewa
Akwatin Gargajiya: Layin niƙa ma'adinai
Sarrafawa: Yanke laser na ƙarfe na NM400 na CNC → latsawa → ƙarfafa walda → daidaita matakin
Fifiko:
● Tsawon watanni 18 na aiki (idan aka kwatanta da watanni 3 na ƙarfe na yau da kullun), yana tabbatar da juriyar lalacewa ta NM400
● Juriyar tasiri> 24J a -20℃, yana tabbatar da dorewar sashin hakar ƙarfe na NM400
● Ya yi daidai da GB/T 24186 don takardar shaidar ƙarfe mai jure lalacewa ta NM400
Aikace-aikacen Masana'antu:
Ruwan haɗaɗɗen siminti na NM400 da aka yanke da laser, akwatunan ɗaukar kaya na motar ƙasa ta NM400 da aka haɗa da walda, da bututun kwal na NM400 da aka ƙera musamman—duk suna amfani da ƙarfinsa da juriyarsa ga lalacewa.
Atlas ɗin yanayin aikace-aikace
